Westerbeke 12.5 KW-60Hz SBEG Manuel d'installation

Naviguer en ligne ou télécharger Manuel d'installation pour Générateurs d'électricité Westerbeke 12.5 KW-60Hz SBEG. Westerbeke 12.5 KW-60Hz SBEG Installation manual Manuel d'utilisatio

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Vue de la page 0
~
*
Jf Jf
SINCE
19'l
1
*
~
ic
OPERATORS
MANUAL
B.OKW
·60Hz
SBEG
/6.4KW
50
Hz
SBEG
1
O.OKW
60Hz
SBEG
I
B.OKW
50
Hz
SBEG
12.5KW
60Hz
SBEG
/1
O.OKW
50
Hz
SBEG
14.0KW
60Hz
SBEG
/11.6KW
50
Hz
SBEG
MARINE
G E
GENERATORS
OCTOBER 2012
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Résumé du contenu

Page 1 - OPERATORS

~ * Jf Jf SINCE 19'l1 * ~ ic OPERATORS MANUAL B.OKW ·60Hz SBEG /6.4KW • 50 Hz SBEG 1 O.OKW • 60Hz SBEG I B.OKW • 50 Hz SBEG 12.5KW • 60Hz SBEG /

Page 2 - WARNING:

INTRODUCTION This WESTERBEKE Generator is a product of WESTERBEKE'S long years of experience and advanced technology. We take great pride in the

Page 3

INTRODUCTION ORDERING PARTS Whenever replacement parts are needed, always provide the generator and engine model and serial numbers. In addition, incl

Page 4 - INSTRUCTIONS

FUEL, ENGINE OIL AND ENGINE COOLANT GASOLINE A CAUTION: Use unleaded 89 Octane gasoline or higher. Ethanol gasoline must not exceed must not exceed E1

Page 5

PREPARATIONS FOR INITIAL START-UP PRESTART INSPECTION Before starting your generator for the first time or after a pro-longed layoff, check the follow

Page 6

STARTING/STOPPING PROCED GENERATOR CONTROL PANEL AC CIRCUIT BREAKER ---~1 Starting Simply press the START switch and the generator will start. . A gre

Page 7 - INSTALLATION

STARTING/STOPPING PROC GENERATOR CONTROL PANEL AC CIRCUIT BREAKER ---+Ji. Starting Simply press the START switch and the generator will start. A green

Page 8 - CONTENTS

BREAK-IN PROCEDURE/THE DAILY OPERATION BREAK-IN PROCEDURE After the generator has been started, check for proper operation and then encourage a fast w

Page 9 - IDENTIFICATION

SAFETY SHUTDOWN SWITCHES DESCRIPTION The engine/generator is protected by switches and sensors that send signals to the ECU that it interprets as a fa

Page 10 - E~f!i=t:t

SCHEDULED MAINTENANCE Fuel Supply Fuel/Water Separator Engine Oil Level Coolant Level Drive Belts MAINTENANCE SCHEDULE A WARNING: Never attempt to per

Page 11 - INTRODUCTION

MAINTENANCE SCHEDULE NOTE: Use the engine hourmeter gauge to log your engine hours or record your engine hours by running time. SCHEDULED CHECK HOURS

Page 12 - Engines & Generators

CALIFORNIA PROPOSITION 65 WARNING Exhaust gas from diesel and gasoline engines (and some of its constituents) are known to the State of California to

Page 13 - START-UP

FUEL SYSTEM GASOLINE· Use unleaded 89 Octane gasoline or higher. Ethanol gasoline must not exceed ElO (10%). Gasoline with higher percent-ages of Etha

Page 14 - STARTING/STOPPING

FUEL SYSTEM BLEEDING THE FUEL SYSTEM 1. Insure that the fuel cell is not connected to the wiring harness, and that the lift pump is connected. 2. At

Page 15 - BLEEDING

TO ELECTRONIC FUEL INJECTION The above illustration shows the throttle body assembly that attaches to the intake manifold. An electronic control unit

Page 16 - OPERATION

COOLING SYSTEM FRESH WATER CIRCUIT NOTE: Refer to ENGINE COOLANT section for the recom-mended antifreeze and water mixture to be used as the fresh wat

Page 17 - SWITCHES

COOLING SYSTEM HEAT EXCHANGER Cool raw water flows through the inner tubes of the heat exchanger. As the engine coolant passes around these tubes the

Page 18 - SCHEDULE

COOLING SYSTEM RAW WATER PUMP(#42026) The raw water pump is a self-priming, rotary pump with a non-ferrous housing and a neoprene impeller. The impell

Page 19 - & Generators

ENGINE LUBRICATING OIL OIL GRADE Use a heavy duty engine oil with an API classification of SJ, SL, or SM. Change the engine oil and filter after an in

Page 20 - Element

REMOTE OIL FILTER {OPTIONAL) INSTALLATION This popular accessory is used to relocate the engine's oil filter from the engine to a more convenient

Page 21 - \\l'..---1----t~..

THROTTLE BODY ASSEMBLY TO SCHRADER VALVE STEPPER MOTOR MAP SENSOR FROM THE THERMOSTAT ASSEMBLY c:-i" DESCRIPTION FUEL INJECTOR The above illustra

Page 22 - INJECTION

ENGINE ADJUSTMENTS SPARK PLUGS The spark plugs should be cleaned and regapped after the first 50 hour break-in period, then inspected every 250 hours

Page 23 - COOLING

Gasoline with an ETHANOL content higher than 10% (E10) is not allowed and may void warranty.Engines & Generators

Page 24

ENGINE ADJUSTMENTS NOTE: WESTERBEKE recommends that the following engine adjust-ments be performed by a competent engine mechanic. The information be

Page 25 - Installed)

ENGINE ADJUSTMENTS NOTE: WESTERBEKE recommends that the following engine adjustments be peiformed by a competent engine mechanic. The information belo

Page 26 - \'·">;/~

ENGINE ADJUSTMENTS NOTE: WESTERBEKE recommends that the following engine adjustments be peJformed by a competent engine mechanic. The information belo

Page 27 - {OPTIONAL)

ENGINE ADJUSTMENTS NOTE: WESTERBEKE recommends that the following engine adjustments be peiformed by a competent engine mechanic. The infonnation belo

Page 28 - DESCRIPTION

ENGINE ADJUSTMENTS NOTE: WESTERBEKE recommends that the following engine adjustments be peiformed by a competent engine mechanic. The infonnation belo

Page 29 - ADJUSTMENTS

ENGINE TROUBLESHOOTING The following troubleshooting tables are based upon certain engine problem indicators and the most likely causes of the problem

Page 30 - An oil pressure

ENGINE TROUBLESHOOTING PROBLEM PROBABLE CAUSE PROBLEM PROBABLE CAUSE Engine backfires. 1. Spark plug wires are connected No DC charge to the 1. Faulty

Page 31

PROBLEM ELECTRICAL TROUBLESHOOTING GUIDE The following test procedures will require the use of a multimeter and the engine's wiring diagram (in t

Page 32

PROBLEM ELECTRICAL TROUBLESHOOTING CHART The following test procedures will require the use of a multimeter and the engine's wiring diagram (in

Page 33

DATA LOGGING (TROUBLESHOOTING AID) Test procedures for Data Logging with Gasoline Diagnostic Software-PC Interface DESCRIPTION The Diagnostic software

Page 34 - ----1--l:l,..._~

SAFETY INSTRUCTIONS INTRODUCTION Read this safety manual carefuUy. Most accidents are caused by failure to foUow fundamental rules and precautions. Kn

Page 35 - TROUBLESHOOTING

, DATA LOGGING (TROUBLESHOOTING AID) When a genset is governing properly you should see reading slightly above and below the desired speed. Even a wel

Page 36

, DATA LOGGING (TROUBLESHOOTING AID) Lambda Lambda represents the ratio of the amount of oxygen actually present in a combustion chamber compared to t

Page 37 - ELECTRICAL

DATA LOGGING (TROUBLESHOOTING AID) Stepper Pos (steps) The throttle shaft is controlled by a stepper motor. The value displayed is in steps. Zero step

Page 38

DC ELECTRICAL SYSTEM ALTERNATOR 1. Start the engine. 2. After the engine has run for a few minutes, measure the starting battery voltage at the batt

Page 39 - (TROUBLESHOOTING

-· DC ELECTRICAL SYSTEM 7. Now check the voltage between the alternator ou1put ter-minal (B+) and ground. If the circuit is good, the voltage at the

Page 40 - Current Temp

00 oooon111t: oooooou .. 00000 ' • 0000 ]'] 0 0. 0 0 0' WIRING SCHEMATC #49167 ! -C. -:r ~ -=--~ ~ r--~~ L-L ! • : lllt!l/lllii1111

Page 41 - & I Term

REMOTE STOP/START PANEL WIRING DIAGRAM DISPLAY BOARD SCHEMATIC #18 ORG #18 GRN #18 WHT/BLK/BLU 3 ? Ci)+--#20 WHT/BLK/BRN 6 (}) 4l-+--f___J ~4-~~~~~~-

Page 42 - & D Terms

STARTER MOTOR DESCRIPTION The starter can be roughly divided into the following sections: • A motor section which generates a drive power. • An over

Page 43 - _,...0

STARTER MOTOR ATTRACTION TEST 3. Holding test. With a battery connected to the solenoid ter-minal S ( +) and to the starter body, manually pull out th

Page 44 - 800-1000 Cold

GENERATOR INFORMATION USE OF ELECTRIC MOTORS The power required to start an electric motor is considerably more than is required to keep it running af

Page 45 - 1ln'

SAFETY INSTRUCTIONS ACCIDENTAL STARTING A WARNING: Accidental starting can cause injury or death! • Disconnect the battery cables before servicing th

Page 46 - DIAGRAM

AC VOLTAGE REGULATOR (CURRENT MODELS) #054596 VOLTAGE POTENTIOMETER The output voltage of the generator can be adjusted using the potentiometer with t

Page 47 - STARTER

AC VOLTAGE REGULATOR (CURRENT MODELS) #054596 ~ ~ ·o -~ -~ ~ ~ w ... t:'-. ~ 1 + DD U ORANGE > z ~ 3: BLACK Cl :i? · 0 CD RED z 0 w w ~ :

Page 48 - CHIPPING

THE BE GENERATOR (EARLY MODELS) WITH VOLTAGE REGULATOR #046446 DESCRIPTION This generator is a four-pole, brushless, self-excited generator which requ

Page 49 - In general, the current

BE GENERATOR VOLTAGE CONNECTIONS AC VOLTAGE CONNECTIONS The frame ground wire (green) must be properly positioned when changing the AC output configur

Page 50 - #054596

AC VOLTAGE CONNECTIONS BE GENERATORS EARLY MODELS A wARNING: ,...,... -C\1 ;;; C\1 ::::>; ~ ::::> -'iii -~ ;d'~ z E 'iii 0 w u

Page 51 - MODELS)

AC VOLTAGE REGULATOR #046446 VOLTAGE POTENTIOMETER The output voltage of the generator can be adjusted using the potentiometer with the generator runn

Page 52 - (WHITE)

PROBLEM No AC voltage output at no load. Residual volta~e produced at no load 15-20 volts A . Low AC voltage output at no load 60-100 VAC. High AC out

Page 53 - ~J-~Jls

WESTERBEKE 8.0/6.4KW TO 14/11.6KW SBEG ENGINE SPECIFICATIONS · . ENGINE SPECIFICATIONS •. · r ., . Engine Type Gasoline, four-cycle, four-cylinder, f

Page 54 - GENERATOR

SHORE POWER TRANSFER SWITCH CONNECTIONS SHORE POWER CONNECTIONS (60 HERTZ) Generator NOTE: Diagram shows connections '!''a two-~ wire.1

Page 55 - #046446

LAY-UP & RECOMMISSIONING GENERAL Many owners rely on their boatyards to prepare their craft, including engines and generators, for lay-up during t

Page 56

SAFETY INSTRUCTIONS • Do not wear loose clothing or jewelry when servicing equipment; tie back long hair and avoid wearing loose jackets, shirts, slee

Page 57 - 3/8"

LAY-UP & RECOMMISSIONING Starter Motor Lubrication and cleaning of the starter drive pinion is advisable, if access to the starter permits its eas

Page 58 - CONNECTIONS

CARBON MONOXIDE "CO" I LOW-CO GENERATORS IMPORTANT INFORMATION DESCRIPTION Carbon monoxide "CO" is a component of engine exhaust.

Page 59 - CAUTION:

CARBON MONOXIDE "CO"/.LOW·CO GENERATORS IMPORTANT INFORMATION Catalyst performance will degrade over time. As the generator accumulates oper

Page 60 - RECOMMISSIONING

EMISSIONS This genset meets the requirements of California's Exhaust Emissions Standards as stated on the nameplate. You should carefully review

Page 61 - IW"IWESI'ERBEKE

ENGLISH TO METRIC CONVERSION CHART Multiply Temperature By To qet equivalent number of: Dearee Fahrenheit (°F) ("F-32) +I .8 Dearee Celsius oc

Page 62 - GENERATORS

SUGGESTED SPARE PARTS WESTERBEKE MARINE GASOLINE GENERATORS CONTACT YOUR WESTERBEKE DEALER FOR SUGGESTIONS AND ADDITIONAL INFORMATION RAW WATER IMPEUE

Page 64 - ~uivalent

1175-10 2012 l~ rWESTERBEKE ~ WESTERBEKE CORPORATION • 150 JOHN HANCOCK ROAD J MYLES STANDISH INDUSTRIAL PARK • TAUNTON MA 02780 WEBSITE: WWW.WESTERBE

Page 65 - SUGGESTED

INSTALLATION When installing WESTERBEKE engines and generators it is important that strict attention be paid to the following information: CODES AND R

Page 66

TABLE OF CONTENTS Parts Identification .... .2 Engine Troubleshooting Guide ... 27 Intr

Page 67 - 1175-10 2012

DC CIRCUIT BREAKER HEAT EXCHANGER. 20A CIRCUIT BREAKER RESET PARTS IDENTIFICATION . SENSOR 1 FRONT SPIN-ON OIL FILTER RIGHT SIDE MOUNT LEFT SIDE Engin

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