Westerbeke 16.0KW SBEGA-50HZ Spécifications

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Page 1 - OPERATORS

OPERATORS MANUAL 20.0 KW SBEG and SBEGA • 60 HZ 16.0 KW SBEG and SBEGA • 50 HZ 22.5 KW SBEG and SBEGA • 60 HZ 18.7 KW SBEG and SBEGA • 50 HZ MARINE GA

Page 2 - WARNING

INSTALLATION When installing WESTERBEKE engines and generators it is important that strict attention be paid to the following information: CODES AND R

Page 3

TABLE OF CONTENTS 20KW SBEG/22.5KW SBEG Parts Identification ... 2 Introduction ...

Page 4

FRONT REAR 20KW SBEG/22.5KW SBEG PARTS IDENTIFICATION AIR HEATER PCV VAV" __ OXYGEN SENSORINBI CONTROL SCHRADER VALVE FUEL PRESSURE REGULATOR Oil

Page 5

INTRODUCTION This WESTERBEKE Generator is a product of WESTERBEKE's long years of experience and advanced technology. We take great pride in the

Page 6 - GENERATORS

INTRODUCTION The engine/generator model number and serial number are located on a plate mounted on the engine's valve cover. {I:JJ UNDERSTANDING

Page 7 - /"'!J1.,J/,~

FUEL, ENGINE OIL AND ENGINE COOLANT GASOLINE A CAUTION: Only use unleaded fuel with an octane rating of 89 or higher. Leaded fuel will cause serious h

Page 8

PREPARATIONS FOR INITIAL START-UP PLASTIC COOLANT OIL FILL CAP THIS LINE RETURNS COOLANT TO THE ENGINE · PRESTART INSPECTION EXHAUST MANIFOLD Before s

Page 9 - INSTALLATION

OPERATING INSTRUCTIONS Fl FUSE DC CIRCUIT BREAKER ON/OFF CAUTION: When servicing or replacing DC components, tum off the 20 amp DC circuit breaker. o

Page 10 - & Generators

BREAK-IN PROCEDURE/THE DAILY OPERATION BREAK·IN PROCEDURE After the generator has been started, check for proper operation and then encourage a fast w

Page 11 - CONTENTS

SAFETY SHUTDOWN SENSORS AND SWITCHES SAFETY SHUTDDWN SWITCH/SENSDRS The engine is protected by four automatic shutdown circuits. Should a shutdown occ

Page 12 - Engines & Generators

A WARNING Exhaust gasses contain Carbon Monoxide, an odorless and colorless gas. Carbon Monoxide is poisonous and can cause unconsciousness and death.

Page 13 - Generators

SCHEDULED MAINTENANCE Fuel Supply FuellWater Separator Engine Oil Level Coolant Level Drive Bells MAINTENANCE SCHEDULE A WARNING: Nevel attempt to per

Page 14

SCHEDULED MAINTENANCE 'Starter Molor Distributor 'Engine Cylinder CompreSSion and Valve Clearances 'Engine Timing Bell 'Exhaust El

Page 15 - WESTERBEKE

COOLING SYSTEM DESCRIPTION Westerbeke marine engines are designed and equipped for fresh water cooling. Heat produced in the engine by combus-tion and

Page 16 - PREPARATIONS

COOLING SYSTEM THERMOSTAT A thennostat controls the coolant temperature as the coolant continuously flows through the closed cooling circuit. When th

Page 17 - INSTRUCTIONS

COOLING SYSTEM RAW WATER INTAKE STRAINER NOTE: Always install the strainer at or below the waterline so the strainer will always be self-priming. A cl

Page 18 - """

FUEL SYSTEM GASOLINE Use unleaded 89 octane or higher gasoline. When fueling, follow U.S. Coast Guard regulations, close off all hatches and companion

Page 19 - EXHAUST

FUEL SYSTEM BLEEDING THE FUEL SYSTEM If the engine cranks but fails to start or starts and then shuts down, there may be air in the fuel system. Use t

Page 20 - Enginro

ELECTRONIC FUEL INJECTION (EFI) SCHRADER VALVE TO DISTRIBUTOR STEPPER MOTOR __ MAP SENSOR PRESSURE REGULATOR THROTTLE BODY AIR HEATER PCV VALVE AIR SC

Page 21 - SCHEDULE

ENGINE LUBRICATING OIL ENGINE OIL Use a heavy duty engine oil with an API classification of SJ. Change the engine oil after an initial 50 hours of bre

Page 22 - COOLING

OIL PRESSURE NOTE: WESTERBEKE recommends that the following engine adjustments be peiformed by a competent engine mechanic. The information below is p

Page 23

SAFETY INSTRUCTIONS INTRODUCTION Read this safety manual carefully. Most accidents are caused by failure to follow fundamental rules and precau-tions.

Page 24 - WASHER~

OPTIONAL REMOTE OIL FILTER (PN #052537) INSTAllATION This popular accessory is used to relocate the engine's oil filter from the engine to a more

Page 25 - INJECTOR

TIMING BELT DISASSEMBLY IINSPECTION NOTE: The timing belt can be inspected/replaced with the LOCK BOLT UPPER TIMING BELT COVER lARK THE FORWARD ROTATI

Page 26 - -'~omEBODY

TIMING BELT INSTALLATION 1. Align the timing mark on the timing belt pulley and camshaft pulley with the marks. 2. Remove all the spark plugs. This

Page 27 - INJECTION

ENGINE ADJUSTMENTS SPARK PLUGS The spark plugs should be cleaned and re-gapped after the first 50 hour break-in period, then inspected every 250 hours

Page 28 - 1/4" NPl

ENGINE ADJUSTMENTS NOTE: WESTERBEKE recommends that the following engine adjustments be peiformed by a competent engine mechanic. ENGINE COMPRESSION T

Page 29

ENGINE ADJUSTMENTS NOTE: WESTERBEKE recommends that the following engine adjustments be peiformed by a competent engine mechanic. VALVE CLEARANCE ADJU

Page 30 - Engines & Generstors

GENERATOR INFORMATION USE OF ELECTRIC MOTORS The power required to start an electric motor is considerably more than is required to keep it running af

Page 31 - IINSPECTION

THE SBEG GENERATOR SINGLE AND THREE PHASE DESCRIPTION This generator is a four-pole, brushless, self-excited generator which requires only the driving

Page 32 - Engines &

r-------------, INTERNAL WIRING SCHEMATICS SINGLE PHASE EXCITER STATOR I I I I r-----~----------, I I I I I I I EXCITER I ROTOR FIELD I I I I &a

Page 33 - ADJUSTMENTS

GENERATOR AC VOLTAGE CONNECTIONS AC VOLTAGE CONNECTIONS NOTE: The frame ground wire (white/green) must be properly positioned when changing the AC ou

Page 34

SAFETY INSTRUCTIONS BATTERY EXPLOSION A WARNING: Battery explosion can cause injury or death! • Do not smoke or allow an open flame near the battery

Page 35

GENERATOR AC VOLTAGE CONNECTIONS BE THREE PHASE 6 STUD /12 WIRE TERMINAL BLOCKS NOTE: For output leads from the AC tenninal block used tenninal ends f

Page 36 - INFORMATION

GENERATOR AC VOLTAGE CONNECTIONS DESCRIPTION The regulator is equipped with seven numbered terminals (0 to 6) and their related brass jumpers. The ill

Page 37

SBEG TROUBLESHOOTING NOTE: AC GENERATOR TROUBLESHOOTING MUST BE PERFORMED WITH THE ENGINE OPERATING AT 60 HZ FAULT PROBABLE CAUSE NO AC VOLTAGE OUTPUT

Page 38 - I i;;t . !

VOLTAGE REGULATOR ADJUSTMENTS Description The voltage regulator is an advanced design which ensures optimum AC alternator performance. It is equipped

Page 39 - _-ft-_LED

SHORE POWER TRANSFER SWITCH CONNECTIONS SHORE POWER CONNECTIONS (60 HERTZ) NOTE: Diiilgram shows connections lor a !WO-wi.e. 120-Vort system. For ..

Page 40 - '"

" .. ,,, .. Ii II 20KW and 22.5KW SBEG GENERATOR WIRING DIAGRAM #49232 34 y "" " .. ",,, oClfJ!

Page 41 - ...v- WESTERBEKE

i , , ---------, I I L II Ii H ! ! H 20KW AND 22.SKW SBEGA GENERATOR WIRING DIAGRAM #53467 , .. i ~ . ; " ; I ~ ! i! i j-~ .. , ' . &apos

Page 42 - __________

'--I-II: c( I-II) T6 TS REMOTE START/STOP PANEL WIRING SCHEMATIC #49209 #18 ORG #18 GRN #18 WHT/BLK/RED PART NO. 49147 0 1 IA a. 11 4 a l-II ~ II

Page 43 - REGULATOR

ENGINE TROUBLESHOOTING The following troubleshooting tables are based upon certain engine problem indicators and the most likely causes of the problem

Page 44 - ~-t-~7.T-N

ENGINE TROUBLESHOOTING PROBLEM PROBABLE CAUSE PROBLEM PROBABLE CAUSE Low oil pressure. 1. Low oil level. Blue exhaust smoke 1. Lube oil is diluted. 2.

Page 45 - ""

SAFETY INSTRUCTIONS OPERATORS MANUAL Many of the preceding safety tips and warnings are repeated in your Operators Manual along with other cautions an

Page 46 - . ';

PROBLEM ELECTRICAL TROUBLESHOOTING CHART The following test procedures will require the use of a multimeter and the engine's wiring diagram (in t

Page 47 - Ell"lo'l

PROBLEM ELECTRICAL TROUBLESHOOTING CHART The following test procedures will require the use of a muitimeter and the engine's wiring diagram (in t

Page 48 - TROUBLESHOOTING

LAY-UP & RECOMMISSIONING GENERAL Many owners rely on their boatyards to prepare their craft, including engines and generators, for lay-up during t

Page 49

LAY-UP & RECOMMISSIONING Starter Motor Lubrication and cleaning of the starter drive pinion is advisable, if access to the starter pennits its eas

Page 50 - COIl/laCIQrJ2

WESTERBEKE 20KW AND 22.5KW SBEG GENERATOR SPECIFICATIONS ENGINE SPECIFICATIONS Engine Type Governor Combustion Chamber Bore & Stroke Piston Displa

Page 51

WESTERBEKE 20KW AND 22.5KW SBEG GENERATOR SPECIFICATIONS LUBRICATION SYSTEM General Oil Rller Sump Capaeily (not including filler) Operating Oil Press

Page 52 - RECOMMISSIONING

TORQUE SPECIFICATIONS· 20KW AND 22.5KW SBEG GENERATORS COMPONENT FT-LB (M-KG) COMPONENT FT-LB (M-KG) Air Cleaner Bracket ...

Page 53 - ,"

STANDARD AND METRIC CONVERSION DATA LENGTH-DISTANCE Inches (in) x 25.4 = Millimeters (mm) x ,0394 = Inches Feet (tt) x ,305 = Meters (m) x 3,281 = Fee

Page 54

METRIC CONVERSIONS INCHES TO MILLIMETERS MILLIMETERS TO INCHES Inches mm Inches mm mm Inches mm Inches 1 25.40 15 381.00 1 0.0394 15 0.5906 2 5

Page 55

SUGGESTED SPARE PARTS WESTERBEKE MARINE GENERATORS CONTACT YOUR WESTERBEKE DEALER FOR SUGGESTlDNS AND ADDITIONAL INFORMATION THERMOSTAT ANO GASKET FUE

Page 56

CARBON MONOXIDE "CO" ISAFE-CO GENERATORS IMPORTANT INFORMATION DESCRIPTION Carbon monoxide "CO" is a component of engine exhaust I

Page 57

1I111/1III I~/WESTERBEKE IGENERATORS SAFE CO SERIE8 WESTERBEKE CORPORA TlON • MYLES STANDISH INDUSTRIAL PARK 150 JOHN HANCOCK ROAD, TAUNTON, MA 02780-

Page 58 - CONVERSIONS

CARBON MONOXIDE "CO"/SAFE-CO GENERATORS IMPORTANT INFORMATION Catalyst perfonnance will degrade over time. As the generator accumulates oper

Page 59 - SUGGESTED

EMISSIONS This genset meets the requirements of California's Exhaust Emissions Standards as stated on the nameplate. You should carefully review

Page 60 - 884·9688

INSTALLATION EMISSION·RELATED INSTALLATION INSTRUCTIONS "Failing to follow these instructions when installing a certified engine in a piece of no

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