OPERATORS MANUAL 20.0 KW SBEG and SBEGA • 60 HZ 16.0 KW SBEG and SBEGA • 50 HZ 22.5 KW SBEG and SBEGA • 60 HZ 18.7 KW SBEG and SBEGA • 50 HZ MARINE GA
INSTALLATION When installing WESTERBEKE engines and generators it is important that strict attention be paid to the following information: CODES AND R
TABLE OF CONTENTS 20KW SBEG/22.5KW SBEG Parts Identification ... 2 Introduction ...
FRONT REAR 20KW SBEG/22.5KW SBEG PARTS IDENTIFICATION AIR HEATER PCV VAV" __ OXYGEN SENSORINBI CONTROL SCHRADER VALVE FUEL PRESSURE REGULATOR Oil
INTRODUCTION This WESTERBEKE Generator is a product of WESTERBEKE's long years of experience and advanced technology. We take great pride in the
INTRODUCTION The engine/generator model number and serial number are located on a plate mounted on the engine's valve cover. {I:JJ UNDERSTANDING
FUEL, ENGINE OIL AND ENGINE COOLANT GASOLINE A CAUTION: Only use unleaded fuel with an octane rating of 89 or higher. Leaded fuel will cause serious h
PREPARATIONS FOR INITIAL START-UP PLASTIC COOLANT OIL FILL CAP THIS LINE RETURNS COOLANT TO THE ENGINE · PRESTART INSPECTION EXHAUST MANIFOLD Before s
OPERATING INSTRUCTIONS Fl FUSE DC CIRCUIT BREAKER ON/OFF CAUTION: When servicing or replacing DC components, tum off the 20 amp DC circuit breaker. o
BREAK-IN PROCEDURE/THE DAILY OPERATION BREAK·IN PROCEDURE After the generator has been started, check for proper operation and then encourage a fast w
SAFETY SHUTDOWN SENSORS AND SWITCHES SAFETY SHUTDDWN SWITCH/SENSDRS The engine is protected by four automatic shutdown circuits. Should a shutdown occ
A WARNING Exhaust gasses contain Carbon Monoxide, an odorless and colorless gas. Carbon Monoxide is poisonous and can cause unconsciousness and death.
SCHEDULED MAINTENANCE Fuel Supply FuellWater Separator Engine Oil Level Coolant Level Drive Bells MAINTENANCE SCHEDULE A WARNING: Nevel attempt to per
SCHEDULED MAINTENANCE 'Starter Molor Distributor 'Engine Cylinder CompreSSion and Valve Clearances 'Engine Timing Bell 'Exhaust El
COOLING SYSTEM DESCRIPTION Westerbeke marine engines are designed and equipped for fresh water cooling. Heat produced in the engine by combus-tion and
COOLING SYSTEM THERMOSTAT A thennostat controls the coolant temperature as the coolant continuously flows through the closed cooling circuit. When th
COOLING SYSTEM RAW WATER INTAKE STRAINER NOTE: Always install the strainer at or below the waterline so the strainer will always be self-priming. A cl
FUEL SYSTEM GASOLINE Use unleaded 89 octane or higher gasoline. When fueling, follow U.S. Coast Guard regulations, close off all hatches and companion
FUEL SYSTEM BLEEDING THE FUEL SYSTEM If the engine cranks but fails to start or starts and then shuts down, there may be air in the fuel system. Use t
ELECTRONIC FUEL INJECTION (EFI) SCHRADER VALVE TO DISTRIBUTOR STEPPER MOTOR __ MAP SENSOR PRESSURE REGULATOR THROTTLE BODY AIR HEATER PCV VALVE AIR SC
ENGINE LUBRICATING OIL ENGINE OIL Use a heavy duty engine oil with an API classification of SJ. Change the engine oil after an initial 50 hours of bre
OIL PRESSURE NOTE: WESTERBEKE recommends that the following engine adjustments be peiformed by a competent engine mechanic. The information below is p
SAFETY INSTRUCTIONS INTRODUCTION Read this safety manual carefully. Most accidents are caused by failure to follow fundamental rules and precau-tions.
OPTIONAL REMOTE OIL FILTER (PN #052537) INSTAllATION This popular accessory is used to relocate the engine's oil filter from the engine to a more
TIMING BELT DISASSEMBLY IINSPECTION NOTE: The timing belt can be inspected/replaced with the LOCK BOLT UPPER TIMING BELT COVER lARK THE FORWARD ROTATI
TIMING BELT INSTALLATION 1. Align the timing mark on the timing belt pulley and camshaft pulley with the marks. 2. Remove all the spark plugs. This
ENGINE ADJUSTMENTS SPARK PLUGS The spark plugs should be cleaned and re-gapped after the first 50 hour break-in period, then inspected every 250 hours
ENGINE ADJUSTMENTS NOTE: WESTERBEKE recommends that the following engine adjustments be peiformed by a competent engine mechanic. ENGINE COMPRESSION T
ENGINE ADJUSTMENTS NOTE: WESTERBEKE recommends that the following engine adjustments be peiformed by a competent engine mechanic. VALVE CLEARANCE ADJU
GENERATOR INFORMATION USE OF ELECTRIC MOTORS The power required to start an electric motor is considerably more than is required to keep it running af
THE SBEG GENERATOR SINGLE AND THREE PHASE DESCRIPTION This generator is a four-pole, brushless, self-excited generator which requires only the driving
r-------------, INTERNAL WIRING SCHEMATICS SINGLE PHASE EXCITER STATOR I I I I r-----~----------, I I I I I I I EXCITER I ROTOR FIELD I I I I &a
GENERATOR AC VOLTAGE CONNECTIONS AC VOLTAGE CONNECTIONS NOTE: The frame ground wire (white/green) must be properly positioned when changing the AC ou
SAFETY INSTRUCTIONS BATTERY EXPLOSION A WARNING: Battery explosion can cause injury or death! • Do not smoke or allow an open flame near the battery
GENERATOR AC VOLTAGE CONNECTIONS BE THREE PHASE 6 STUD /12 WIRE TERMINAL BLOCKS NOTE: For output leads from the AC tenninal block used tenninal ends f
GENERATOR AC VOLTAGE CONNECTIONS DESCRIPTION The regulator is equipped with seven numbered terminals (0 to 6) and their related brass jumpers. The ill
SBEG TROUBLESHOOTING NOTE: AC GENERATOR TROUBLESHOOTING MUST BE PERFORMED WITH THE ENGINE OPERATING AT 60 HZ FAULT PROBABLE CAUSE NO AC VOLTAGE OUTPUT
VOLTAGE REGULATOR ADJUSTMENTS Description The voltage regulator is an advanced design which ensures optimum AC alternator performance. It is equipped
SHORE POWER TRANSFER SWITCH CONNECTIONS SHORE POWER CONNECTIONS (60 HERTZ) NOTE: Diiilgram shows connections lor a !WO-wi.e. 120-Vort system. For ..
" .. ,,, .. Ii II 20KW and 22.5KW SBEG GENERATOR WIRING DIAGRAM #49232 34 y "" " .. ",,, oClfJ!
i , , ---------, I I L II Ii H ! ! H 20KW AND 22.SKW SBEGA GENERATOR WIRING DIAGRAM #53467 , .. i ~ . ; " ; I ~ ! i! i j-~ .. , ' . &apos
'--I-II: c( I-II) T6 TS REMOTE START/STOP PANEL WIRING SCHEMATIC #49209 #18 ORG #18 GRN #18 WHT/BLK/RED PART NO. 49147 0 1 IA a. 11 4 a l-II ~ II
ENGINE TROUBLESHOOTING The following troubleshooting tables are based upon certain engine problem indicators and the most likely causes of the problem
ENGINE TROUBLESHOOTING PROBLEM PROBABLE CAUSE PROBLEM PROBABLE CAUSE Low oil pressure. 1. Low oil level. Blue exhaust smoke 1. Lube oil is diluted. 2.
SAFETY INSTRUCTIONS OPERATORS MANUAL Many of the preceding safety tips and warnings are repeated in your Operators Manual along with other cautions an
PROBLEM ELECTRICAL TROUBLESHOOTING CHART The following test procedures will require the use of a multimeter and the engine's wiring diagram (in t
PROBLEM ELECTRICAL TROUBLESHOOTING CHART The following test procedures will require the use of a muitimeter and the engine's wiring diagram (in t
LAY-UP & RECOMMISSIONING GENERAL Many owners rely on their boatyards to prepare their craft, including engines and generators, for lay-up during t
LAY-UP & RECOMMISSIONING Starter Motor Lubrication and cleaning of the starter drive pinion is advisable, if access to the starter pennits its eas
WESTERBEKE 20KW AND 22.5KW SBEG GENERATOR SPECIFICATIONS ENGINE SPECIFICATIONS Engine Type Governor Combustion Chamber Bore & Stroke Piston Displa
WESTERBEKE 20KW AND 22.5KW SBEG GENERATOR SPECIFICATIONS LUBRICATION SYSTEM General Oil Rller Sump Capaeily (not including filler) Operating Oil Press
TORQUE SPECIFICATIONS· 20KW AND 22.5KW SBEG GENERATORS COMPONENT FT-LB (M-KG) COMPONENT FT-LB (M-KG) Air Cleaner Bracket ...
STANDARD AND METRIC CONVERSION DATA LENGTH-DISTANCE Inches (in) x 25.4 = Millimeters (mm) x ,0394 = Inches Feet (tt) x ,305 = Meters (m) x 3,281 = Fee
METRIC CONVERSIONS INCHES TO MILLIMETERS MILLIMETERS TO INCHES Inches mm Inches mm mm Inches mm Inches 1 25.40 15 381.00 1 0.0394 15 0.5906 2 5
SUGGESTED SPARE PARTS WESTERBEKE MARINE GENERATORS CONTACT YOUR WESTERBEKE DEALER FOR SUGGESTlDNS AND ADDITIONAL INFORMATION THERMOSTAT ANO GASKET FUE
CARBON MONOXIDE "CO" ISAFE-CO GENERATORS IMPORTANT INFORMATION DESCRIPTION Carbon monoxide "CO" is a component of engine exhaust I
1I111/1III I~/WESTERBEKE IGENERATORS SAFE CO SERIE8 WESTERBEKE CORPORA TlON • MYLES STANDISH INDUSTRIAL PARK 150 JOHN HANCOCK ROAD, TAUNTON, MA 02780-
CARBON MONOXIDE "CO"/SAFE-CO GENERATORS IMPORTANT INFORMATION Catalyst perfonnance will degrade over time. As the generator accumulates oper
EMISSIONS This genset meets the requirements of California's Exhaust Emissions Standards as stated on the nameplate. You should carefully review
INSTALLATION EMISSION·RELATED INSTALLATION INSTRUCTIONS "Failing to follow these instructions when installing a certified engine in a piece of no
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